Category Archives: Wastewater Industry

AquaClean: The Chemistry Behind the Product

By: John Anspach, Induron Technical Director

AquaCleanTo ensure AquaClean’s performance matches its user-friendly and good-looking finish, many important design traits are formulated into the coating system.

First, AquaClean is formulated to be compliant to the OTC (Ozone Transport Commission) standard for low VOC content.  Complying with OTC allows us to sell AquaClean in most U.S. markets.  Continue reading AquaClean: The Chemistry Behind the Product

PermaClean 100 Ceramic Epoxy: The Solution for Sardis Water Authority

By: Russell Hicks, Induron Sales Representative

Sardis Water ClarifierRecently, Induron provided materials to help Sardis Water Authority with a much-needed facelift.  For nine years, the water and sewage utilities company located in Clayton, Oklahoma had two finish filters working double duty, and they were beginning to show signs of wear and tear.

Sardis Water had two major problems. First, a new and larger clarifier needed to be built so that the two existing clarifiers could be converted into finish filters. Second, the water system needed a coating solution that could meet several demands. Sardis Water Authority needed the filter back in service quickly due to water usage demands. Additionally, the Sardis Water’s new coating system needed to be applied in a single coat while offering excellent abrasion resistance.

Greg Vaughn of Vaughn Engineering turned to Induron for a solution, and we delivered. Our solution was PermaClean 100 Ceramic Epoxy applied to 10.0 to 15.0 Mils DFT. This product offers absolute minimal undercutting, unrivaled Film Build (NSF approved up to 50 Mils DFT), ultra-low permeability and a non-ablative surface.

Because of PermaClean 100’s fast cure time (72 hours), Vaughn Engineering was able to proceed with rebuilding the aeration filters and returning Sardis Water Authority to service. In the end, Sardis Water Authority received much-needed maintenance on its water filtration system while maintaining its customers’ water demands.

Induron’s PermaClean 100 Ceramic Epoxy: Protecting the Top Water/Utility Systems in the U.S.

By: Ben Rowland, Induron Sales Representative

In its January 2016 issue, Water and Wastes Digest featured Induron’s premium 100% Solids Ceramic Epoxy, PermaClean 100. Specifically, the article highlighted the use of this high-build, NSF Approved Ceramic Epoxy as the standardized potable water tank liner for the Aqua Pennsylvania system, which is one of the leading water suppliers in the United States. The publication  was so impressed by the reference photo we provided for the product that they chose to use as the issue’s cover photo.   Continue reading Induron’s PermaClean 100 Ceramic Epoxy: Protecting the Top Water/Utility Systems in the U.S.

A Large Undertaking

By Davies Hood, Induron President

Aqua Pennsylvania Sproul Road Water TankWhen it comes to potable water storage tanks, the Aqua Pennsylvania 10-million-gal Sproul Road ground storage tank in Philadelphia is about as big as they come. At 225 ft across and 40 ft high, this tank is critical to the Aqua Pennsylvania system. During the beginning of budget year 2014, the company determined that the massive tank needed to be recoated inside and out in order to be effectively maintained.  Continue reading A Large Undertaking

Solving Challenges One Project at a Time

pickering plantBy Tex Enoch, Induron Sales Rep

Some projects move right along and stay on course from the beginning with little or no challenge. This is a good thing, but what’s the fun in that? One project we did a few years ago proved to be an opportunity for forward thinking and innovation in the midst of complexities.

When I.K. Stoltzfus was hired to repaint a wash water tank and a two million-gallon clearwell for Aqua Pennsylvania at their Pickering treatment facility, they contacted Induron for the tools for the job. The Pickering Water Treatment Plant services approximately 1 million customers in Southeast Pennsylvania and produces more than 55 million gallons of treated water daily. It is a critical component to the area served by Aqua PA. For this reason, the project was scheduled to be done between October 1 and June 15 when demand for water would be at its lowest. Continue reading Solving Challenges One Project at a Time

An Epoxy Coating that Works TOO Well

water treatment plantPermaSafe 100 is one of Induron’s most popular, toughest products for protecting waste water treatment plants. In fact, it has actually proved to be almost too tough for comfort!

We once worked with a contractor who applied it on a water treatment plant, and while it was approved and looked good, the owners decided that it needed to be removed because it was a different product than was originally specified. They wanted to use a different generic polyurea, rather than an epoxy, so the PermaSafe 100 had to be removed. However, neither the owners of the water treatment plant nor the painter understood just how well PermaSafe 100 bonds to concrete and steel. Continue reading An Epoxy Coating that Works TOO Well

Worth the Effort to Invest in Infrastructure

By Davies Hood, Induron President

Today is Election Day, and in our politically-charged atmosphere, we always hear a lot about “investing in infrastructure” and “debt reduction.” In years past, people like Benjamin Grumbles of the Clean Water America Alliance has made some suggestions he’s asked those in power to consider. Continue reading Worth the Effort to Invest in Infrastructure

Take me to your Leader (in corrosion control)

By Kendall Smith, Induron Sales Rep

Marvin the Martian

Did you ever notice that when the future is portrayed in movies (especially in dystopian sci-fi movies), nothing gets properly maintained? There are no corrosion consultants specifying abrasive blasting, containments, chloride removal, 3-coat coating systems, spray application, etc?

Perhaps in the future there will be limited budgets for all the elements of a successful coatings job that people have come to believe are necessary. However, those elements are not always needed for a great coatings project.

So what would I recommend to a post-Armageddon society to keep rust at bay while keeping inter-galactic costs low? Induron’s Induraguard 9200 and E-Bond! Continue reading Take me to your Leader (in corrosion control)

Cogeneration: A win-win

By Hayne Crum, Induron Chemist

I recently read an interesting article at Environmental Expert about a wastewater treatment facility in Adelaide, Australia, that uses cogeneration to reduce emissions AND produce needed energy.

Typically, water and wastewater treatment facilities have very long lifetimes (50+ years). In the Adelaide facility case, gases – mostly methane – from the waste treatment are being used to generate energy to run the plant. This kind ofcogeneration has been around for a while, but is picking up steam. (Pun intended!)

In this instance, the cogeneration saves the plant money by changing its capital cost and reducing the plant’s energy costs. In fact, with this system, the plant can pay for its generators in just eight years. Additionally, the cogeneration prevents methane from escaping into the air. Methane is more than 100 times the greenhouse gas than carbon dioxide is, which means it is much worse for the environment.

The capital costs of implementing cogeneration are high. However, the procedure pays for itself, or even makes a profit, IF the facility lasts ONLY least eight years. Induron makes paint that protects the piping and holding tanks for this type of facility, helping them run more efficiently and last longer. We recommend using Permaclean 100, or Ceramsafe 90. Both are green products because they are free of HAPS (Hazardous Air Polutants) and VERY low in VOC content, with PermaClean 100 being 100% solids and the Cermansafe having a VOC of 81 gm/l. These products have life expectancies of 15+ years when used per our recommendations.  This means you get 7+ years of profit from the generators even before you repaint the pipes or tanks! Continue reading Cogeneration: A win-win

See you at WEFTEC 2012!

If it’s numbers you want, WEFTEC 2012 may be the hottest ticket around in the world for water and wastewater professionals: